Celeros Flow Technology injects new life into forty year outdated SAGD pump to extend heavy oil production for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase production. The pump – a Mather & Platt BB5 – was greater than 40 years old and had been topic to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive pressure, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the surface. In order to boost extraction on this challenge, the client wanted to extend water temperatures from 90° C to 140° C. However, there were issues that the existing pump may not be succesful of deliver this requirement. Nozzle hundreds have been a particular concern. On the QT turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred supplier of some 20 years, for assistance.
Mather & Platt is certainly one of several heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering staff undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered a number of seal failures over time that had damaged the stuffing field and affected operational effectivity. There had also been no upkeep interventions for many years – however the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to function in such harsh situations and with no regular maintenance over such a protracted time period. More importantly, it gave us confidence that a thorough overhaul could achieve the specified improvement in efficiency, saving the client the fee and lost production time that can be associated with sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In Dependable , finite factor analysis was undertaken to confirm that the nozzle hundreds would stand up to the desired temperature enhance. As a outcome, the pump is now capable of delivering steam on the larger temperatures required. The seal upgrades ensure it meets the most recent specifications.
Concludes Mike Golds: “We are actually happy with the outcome of the SAGD pump upgrade. It has not only achieved the specified manufacturing enhance for the customer, but also supplied a more sustainable and cost-effective answer than whole pump alternative. Using trendy engineering and analysis, we now have been in a position to give the present pump a brand new lease of life and ensure it will continue to carry out nicely for many more years.”
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