Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of business oil filtration techniques, has helped to significantly enhance the product high quality of chilly rolling sheets for its steel business consumer, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing process.
Filtramag’s integral twin move know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a conventional magnetic curler separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with Interesting of just 6000 gauss, the gathering performance was inadequate and significant issues were occurring with the quality of its finished products.
An ECL is used within the steel industry to assist clean and strip the surface of the steel sheet of rolling dust by using an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleansing cold rolled metal than standard cleansing processes, the instability of the chemical substances can and do trigger problems.
Reduced Little-known can offer a level of safety within these circumstances, its effectiveness can be significantly decreased, leading to contamination removal between 30-40%. Despite the magnetic curler being installed, the alkaline answer was still closely saturated with dust particles and was affected by an unstable PH level that mixed had been leading to vital rusting during the process resulting in scratching of the ultimate product.
Filtramag+ presents nice particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to make sure optimal effectivity of the ECL and simply having any magnetic filter or separator isn’t assured to resolve the ferrous contamination downside. The efficiency of the filtration is decided by the magnetic materials type, dimension of the magnet, magnetic strength and likewise the fluid circulate dynamics. A low strength magnet or minimal exposure to the fluid won’t carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is essential not solely to use the right product for the method in question, however the larger level of resolution protection provides further advantages, together with prolonging the lifespan of the pump as properly as a reduction in associated prices associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, decreased contamination in this application inside the alkaline solution from 400mg/m2 to just 30mg/m2 by removing the fine mud particles that had been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India explained: “The magnetic curler was not providing enough safety to the fluid on this application, and it highlights the importance of choosing the proper method of magnetic protection. Due to the nice particles circulating inside the alkaline answer, significant rusting was being created during the ECL course of that was inflicting damage to the steel sheet. We really helpful Filtramag+, a extremely efficient magnetic filtration system to our client as its ability to take away even the best particles from fluids would considerably enhance the problems that the enterprise was facing. By putting in the Filtramag+, our consumer was instantly supplied larger ranges of protection towards the harm that had been being brought on by the contaminated answer. We work often with Eclipse Magnetics high-performance products and always see vital, optimistic outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably effective for use with supplies that have decrease magnetic permeability such as cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow know-how ensuring that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single cross via the filter.
As a result of the set up, the corporate is no longer suffering from broken finished parts, has decreased its scrappage and waste, as well as prolonging the lifetime of the pump.
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