Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of industrial oil filtration techniques, has helped to considerably enhance the product high quality of chilly rolling sheets for its steel trade client, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing course of.
Filtramag’ Tested ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a traditional magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering performance was insufficient and significant problems had been occurring with the quality of its finished merchandise.
An ECL is used throughout the metal industry to assist clear and strip the surface of the metal sheet of rolling dust by utilizing an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleansing cold rolled metal than standard cleaning processes, the instability of the chemical compounds can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can supply a degree of safety within these circumstances, its effectiveness could be considerably lowered, resulting in contamination removal between 30-40%. Despite the magnetic roller being installed, the alkaline answer was nonetheless heavily saturated with mud particles and was suffering from an unstable PH level that mixed have been leading to vital rusting through the course of resulting in scratching of the final product.
Filtramag+ presents fantastic particle extraction performance within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to ensure optimum effectivity of the ECL and simply having any magnetic filter or separator is not guaranteed to unravel the ferrous contamination drawback. The effectivity of the filtration is dependent upon the magnetic materials sort, size of the magnet, magnetic strength and also the fluid circulate dynamics. A low energy magnet or minimal exposure to the fluid is not going to carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is necessary not only to make use of the proper product for the method in query, but the greater stage of answer safety provides extra advantages, including prolonging the lifespan of the pump as properly as a reduction in related prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, lowered contamination in this application throughout the alkaline resolution from 400mg/m2 to just 30mg/m2 by eradicating the nice dust particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India explained: “The magnetic roller was not providing enough safety to the fluid on this application, and it highlights the significance of selecting the right technique of magnetic protection. Due to the fine particles circulating within the alkaline answer, vital rusting was being created in the course of the ECL course of that was inflicting injury to the steel sheet. We really helpful Filtramag+, a extremely efficient magnetic filtration system to our shopper as its ability to remove even the finest particles from fluids would significantly enhance the problems that the business was facing. By putting in the Filtramag+, our consumer was immediately provided higher ranges of safety towards the harm that have been being attributable to the contaminated resolution. We work regularly with Eclipse Magnetics high-performance products and all the time see vital, positive results quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient to be used with materials that have decrease magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise ensuring that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single move by way of the filter.
As a results of the set up, the company is now not affected by broken completed components, has reduced its scrappage and waste, in addition to prolonging the lifetime of the pump.
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